Word Processing: Heavy Metal Style

If you want to print, say, a book, you probably will type it into a word processor. Someone else will take your file and produce pages on a printer. Your words will directly turn on a laser beam or something to directly put words on paper. But for a long time, printing meant creating some physical representation of what you wanted to print that could stamp an imprint on a piece of paper.

The process of carving something out of wood or some other material to stamp out printing is very old. But the revolution was when the Chinese and, later, Europeans, realized it would be more flexible to make symbols that you could assemble texts from. Moveable type. The ability to mass-produce books and other written material had a huge influence on society.

But there is one problem. A book might have hundreds of pages, and each page has hundreds of letters. Someone has to find the right letters, put them together in the right order, and bind them together in a printing press’ chase so it can produce the page in question. Then you have to take it apart again to make more pages. Well, if you have enough type, you might not have to take it apart right away, but eventually you will.

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3D Printed Printing Press Turns You Into Gutenberg

A few machines have truly changed the world, such as the wheel, steam engines, or the printing press. Maybe 3D printers will be on that list one day too. But for today, you can use your 3D printer to produce a working printing press by following plans from [Ian Mackay]. The machine, Hi-Bred, allows you to place printed blocks in a chase — that’s the technical term — run a brayer laden with ink over the type blocks and hand press a piece of paper with the platen.

The idea is more or less like a giant rubber stamp. As [Ian] points out, one way to think about it is that white pixels are 0mm high and black pixels are 3mm high. He suggests looking at old woodcuts for inspiration.

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Proofing Press Proves DIY Is A-OK

Back in the day when most people read the news on wood pulp, newspaper outfits would run off a test print on a small proofing press. This gave them a chance to check for typos before printing off thousands of newspapers on the real press.

These presses can be used for more than letterpress proofing, as [Paul] proves with this DIY version (YouTube, embedded below). They are simple machines that use a heavy roller on bearings to provide uniform pressure, so they’ll work for lino-cut printmaking and aquatint etchings, too.

The roller is the most important bit and is easily the most expensive part of a build like this one. [Paul]’s was fashioned by a UK machinist that he found through ebay. The total cost was £220 (~$300 USD), which is well below the thousand-pound mark where commercial machine prices start.

[Paul] made the base and handle out of plywood and CNC’d the side panels out of aluminium. These side panels contain bearings that hold the roller’s ends in place. As the roller moves back and forth, it slides along on another set of bearings the underside of the press. These bearings ride thin metal rails on the underside of the press so they don’t wear grooves into the wood over time.

[Paul]’s press looks fantastic and looks like it does a great job with everything he throws at it. Some uses require raising up the surface to be printed on to get a good transfer, so [Paul] might make it adjustable in the z-direction at some point in the future. Check out the build and walk-through video after the break.

If [Paul] looks familiar, it’s because we featured his equally impressive large-format book press last spring.

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